MIL-PRF-123D
4.6 Methods of inspection.
4.6.1 Nondestructive internal examination (see 3.5). Capacitors shall be subjected to ultrasonic examination or
some other method of nondestructive internal examination approved by the qualifying activity that allows the
capacitors to meet the requirements of EIA-469. The following details shall also be followed:
a. The ultrasonic test equipment shall be cleaned and maintained in accordance with the test equipment
manufacturer's instructions.
b. The test facility shall establish a setup and operating procedure in accordance with the applicable test
equipment manufacturer's instructions. Testing shall be done in accordance with the test equipment
manufacturer's instructions and the test facility's operating procedures.
c. Each facility shall have a responsible person who has successfully completed a nondestructive testing
course for the ultrasonic test equipment. The ultrasonic test equipment shall not be operated by anyone who
has not been certified and instructed in the use of ultrasonic testing by the designated person. The
responsible person shall prepare a test method that describes the general procedures, requirements, and
techniques for ultrasonic scanning of ceramic chips.
d. Two previously determined bad capacitors of the same dielectric material and size of the parts under test
shall be added to the lot for testing.
e. The test facility shall maintain adequate verification of the results of the ultrasonic examination.
4.6.2 Pre-termination destructive physical analysis (see 3.6). Capacitors shall be examined as specified in EIA-
469 and in accordance with table XIV.
TABLE XIV. Pre-termination destructive physical analysis sample size.
Lot size
Minimum sample size
Accept
Reject
1-
500
14
0
1
501 - 10,000
32
1
2
10,001 - 35,000
50
2
3
35,001 - 500,000
80
3
4
*
4.6.3 Visual examination (see 3.7). Capacitors shall be examined under magnification as specified in the
applicable appendix and shall meet the visual requirements of 3.25 for leaded capacitors and appendix B for
nonleaded capacitors.
4.6.4 Pre-encapsulation terminal strength (leaded capacitors only) (see 3.8). Capacitors shall be examined as
specified in appendix C and in accordance with table XV.
TABLE XV. Pre-encapsulation terminal strength.
Lead configuration
Lead pull minimum
Sample size
Radial per lead
1.8 kg (4.0 lbs)
5 samples
All styles except CKS11 and CKS12 - 1.8 kg (4.0 lbs.)
Axial per lead
5 samples
CKS11 and CKS12 styles - 0.9 kg (2.0 lbs.)
Dual-in-line package
2.14 kg (4.7 lbs.)
5 samples
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