MIL-PRF-19978K
TABLE XII. Group A inspection (Non-ER).
Requirement
Test method
Sampling
Inspection
paragraph
paragraph
procedure
Subgroup 1
Thermal shock
Seal
See table XIII
Dielectric withstanding voltage
Insulation resistance
Capacitance
Dissipation factor
Subgroup 2
Visual and mechanical examination
(external):
13 samples
Physical dimensions
0 failures
Marking 1/
inclusive
Workmanship
Subgroup 3 2/
5 samples
Solderability (wire lead styles only)
0 failures
1/ Marking defects are based on visual examination only.
2/ The manufacturer may request the deletion of the subgroup 3 solderability test,
provided an in-line or process control system for assessing and assuring the
solderability of leads can be validated and approved by the qualifying activity.
Deletion of the test does not relieve the manufacturer from meeting this test
requirement in case of dispute. If the design, material, construction, or processing of
the part is changed or there are any quality problems, the qualifying activity may
require resumption of the test.
TABLE XIII. Sample size for subgroup 1.
Lot size
Sample size
1
-
125
100%
126
-
3,200
125
3,201
-
10,000
192
10,001
- 150,000
294
150,001
- 500,000
345
500,001
- Up
435
4.6.1.2.1.1.1 Manufacturer's production inspection. If the manufacturer performs tests similar to that specified in
subgroup 1, table X, as the final step of their production process, group A, subgroup 1 inspection may be waived and
the data resulting from the manufacturer's production tests may be used instead. Authority to waive the subgroup 1
inspection shall be granted by the qualifying activity only. The following criteria must be complied with.
a. Manufacturer's production tests are identical to, or more stringent than, that specified for subgroup 1.
b. One hundred percent of the product is subjected to these tests.
c. Failure criteria are identical to, or more stringent than, those specified herein.
d. The lot rejection criteria are identical to, or more stringent than, that specified herein.
e. Once approved, the manufacturer shall not change the test procedure or criteria without prior notification
and concurrence by the qualifying activity.
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