MIL-PRF-20M
4.7.5 Dielectric withstanding voltage (see 3.9). Capacitors shall be tested in accordance with method 301 of
MIL-STD-202. The following details shall apply:
a. Magnitude and nature of test voltage: 300 percent of the dc rated voltage.
b. Duration of application of test voltage: 5 seconds ±1 second.
c. Points of application of test voltage: Between the capacitor-element terminals.
d. Limiting value of surge current: Shall not exceed 50 mA.
e. Examination after test: Capacitors shall be examined for evidence of damage and breakdown.
4.7.5.1 Body insulation (qualification only). Capacitors shall be tested in accordance with one of the following, as
specified.
a. Test I: Capacitors shall be placed in the trough of a V-block which shall extend beyond the ends of the body
of the capacitor. A dc potential of 1,300 volts shall then be applied between the two leads connected together
and the V-block for a period of 5 seconds ±1 second. The surge current shall not exceed 50 mA.
b. Test II: Capacitors shall be wrapped with a conductive tape or foil so that the conductive tape or foil shall not
be less than .0625 inch (1.59 mm) and not more than .125 inch (3.18 mm) away from the lead wires. A dc
potential of 1,300 volts shall be applied between the two leads connected together and the tape or foil for a
period of 5 seconds ±1 second. The test circuit shall be so arranged that the surge current does not exceed
50 mA.
After the test, capacitors shall be examined for evidence of damage or breakdown.
4.7.6 Barometric pressure (reduced) (qualification only) (see 3.10). Capacitors shall be tested in accordance with
method 105 of MIL-STD-202. The following details and exceptions shall apply:
a. Method of mounting: Securely fastened by suitably clamping their leads.
b. Test condition B.
c. Test during subjection to reduced pressure: 100 percent of the dc rated voltage (see 3.1) shall be applied
between the capacitor-element terminals for a period of 5 seconds ±1 second. The surge current shall not
exceed 50 mA.
4.7.7 Insulation resistance (see 3.11).
4.7.7.1 At +25°C. Capacitors shall be tested in accordance with method 302 of MIL-STD-202. The following
details shall apply:
a. Test potential: Rated voltage (see 3.1).
b. Points of measurement: Between capacitor-element terminals.
c. Electrification time: 2 minutes ±5 seconds, except during conformance inspection when electrification time
may be the time required by the capacitor to reach full charge, provided it does not exceed 2 minutes.
Voltage shall be applied through a resistor that will limit the charging current from 30 mA to 50 mA.
4.7.7.2 At high ambient temperature. Capacitors shall be subjected to the applicable high ambient temperature
(see 3.1) for a period of time sufficient to reach thermal stability, and the insulation resistance shall then be measured
as specified in 4.7.7.1.
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